Fuel and energy sites run to a continuous timetable: wellheads and tank farms, pressure reduction and compressor stations, mine shafts, drying lines, hydrometallurgical circuits and turbine halls. All of them depend on heat delivered at a stated parameter, hour after hour. We size and build boiler plant around your process data rather than around a catalogue page.
What these processes demand from a boiler plant
A pressure reduction station, a ventilation shaft, a drying line or a turbine hall cannot wait while a boiler is repaired, and a planned outage has to be agreed weeks ahead. Much of this plant also stands outdoors, far from any workshop, in areas classified as hazardous. Those constraints shape the design from the first calculation.
- Continuous duty
- Plant is sized for 24/7 operation with a margin over the calculated load, so that scheduled stops stay rare and unplanned ones do not occur.
- Swinging load
- Drying lines, test rigs and peak heating cycle hard. Two- and three-pass layouts with generous water and steam volumes absorb the swings without hot spots.
- Cold and remote sites
- Cold-resistant steel grades, enlarged circulation circuits and containerised housings keep units working at Arctic temperatures where no building exists.
- Hazardous areas
- Burners, gas trains and enclosures are configured for the area classification of your site and interlocked with the plant safety system.
- Integration
- CONTROL panels provide the signal set and protocols your control room already uses, so the boiler joins the existing system instead of sitting beside it.
Equipment that fits the duty
The heat carrier defines the choice, and most sites here end up with two or three working together.
Hot water and superheated water
CORE, SLIM and BASE cover workshop and amenity heating in tight boiler houses, and CORE DUO adds two independent chambers where hot standby is required. TRINITY and MEGA carry site-wide networks. Where a higher temperature head is needed, QUANT, QUANTUM, EON and MEGA X supply superheated water.
Steam
RAPID and PILLAR raise steam within minutes for intermittent duties such as purging. TOR, HERO and TRIPASS suit steady process demand. For turbine plant and large drying complexes, MIRA X and PULSE deliver high-parameter steam with spray attemperation that holds temperature as load moves.
Thermal oil, recovery and air heating
MAGMA and CRUX heat tank farms without pressure in the circuit, completed by EXPAND and STORE. PHOENIX recovers heat behind gas turbines and ECHO behind process furnaces. ZEPHYR, KENO, LUMO, ROCK, MODUL and GUST heat shaft air, drying air and open sites directly; ROOK and WARD house plant outdoors.
Heat carriers, capacities and operating parameters
- Hot water
- Up to 20 MW per unit with TRINITY and up to 50 MW with MEGA, at up to 16 bar and 115 °C.
- Superheated water
- QUANT, QUANTUM and EON cover up to 20 MW at up to 15 bar and 180 °C; MEGA X extends the range to 209 MW.
- Steam
- From 600 kW of instant steam with RAPID to 154 MW with MIRA X at 25–220 t/h, 45 bar and 450 °C; PULSE holds saturated steam to 12 bar and 180 °C.
- Thermal oil
- MAGMA and CRUX work up to 300 °C, keeping heavy oil pumpable while the circuit stays at low pressure.
- Hot air
- Air heaters from 50 kW to 1500 kW, direct or indirect fired depending on whether the air enters a process or a working area.
Reliability, water quality and service life
Most premature failures here come from water chemistry and from operating outside the design envelope, not from the pressure parts themselves. We therefore supply the auxiliary train with the boiler: DEGAS for feed water deaeration, DRY and BUFFER for blowdown and condensate, BOOST and ECO to bring the flue gas temperature down.
Every unit ships with the Digital Twin telemetry system, which records pressure, temperature, flue gas data and burner behaviour. Your team sees drift long before a trip, plans maintenance against real running hours, and supports the lifetime warranty on the heat exchanger and main load-bearing elements with evidence.
From input data to commissioning
- Input data
- Process duties, load profile, available fuels, water analysis, site constraints and the interface to your control system.
- Calculation and design
- Heating surfaces, burner and auxiliary train sized against your real load graph, then layout and control philosophy agreed with you.
- Manufacture and testing
- Incoming material control, non-destructive testing of pressure welds and hydraulic testing above working pressure.
- Acceptance
- EN 12952 and EN 12953 under PED 2014/68/EU, ASME practice on request, ISO 9001 quality system, and witnessed inspection by a notified body such as TÜV where your operator requires it.
- Commissioning and service
- Supervised erection, burner setting, control tuning, operator training and handover with the document package.