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ZEPHYRBoilte Zephyr industrial recuperative gas air heater

Output up to 1500 kW | Efficiency up to 92% | Air flow up to 70,000 m³/h | Dual-circuit heat exchanger
ZEPHYR
[ Overview ]

Boilte Zephyr – industrial recuperative gas air heater

Boilte Zephyr is an industrial recuperative gas air heater (heat generator), a turnkey investment solution for air heating and process air preheating in industrial workshops, warehouses, agricultural complexes, auto service centers and other facilities with large room volumes.

Unlike conventional systems, Zephyr does not release heat into the atmosphere together with the flue gases – it reuses it instead. The dual-circuit recuperative heat exchanger delivers efficiency up to 92%, so every cubic meter of gas works for you with maximum return.

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From every side

ZEPHYR

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[ Advantages ]

Why choose ZEPHYR

01

Recuperative heat exchanger – efficiency up to 92%

Dual-circuit heat exchanger with recovery of waste flue-gas heat.

02

Fully separated air streams

Combustion products never enter the room – absolute safety.

03

Lifetime warranty

On the recuperative heat exchanger.

04

Modulating burner (30–100%)

Fuel savings and no on/off cycling.

05

Two-level overheat protection

Control and safety thermostats.

06

Belt-driven fan

Easy servicing, motor protection and adjustable output.

[ Construction ]

Construction
and materials

The dual-circuit recuperative heat exchanger made of heat-resistant steel is the heart of the air heater. The material and wall thickness are engineered for long-term operation at high temperatures without burnout.

Service & warranty

Zephyr air heaters come with the manufacturer's lifetime warranty on the recuperative heat exchanger, provided the installation and operating rules are observed.

Every unit is supplied with a complete package of technical documentation: data sheet, installation and operating manual, test reports and certificates of conformity.

[ Specs ]Technical specifications

Serial model
parameters

For non-standard requirements, custom builds to the customer's drawings are available.

Heat output50 – 1500 kW
Efficiencyup to 92%
Air flowup to 70,000 m³/h
Air pressureup to 750 Pa
Maximum air heating temperatureup to 100°C (with heat exchanger)
Fuelnatural gas, diesel, fuel oil, furnace oil, waste oil
Designdual-circuit recuperative heat exchanger
Warrantylifetime (heat exchanger)*
Service lifeover 15 years
Pricefrom ⁦$7,635⁩
Lead timefrom 30 days

The price list goes to 1000 kW. Output up to 1500 kW follows the specification and is supplied to order: contact the manager.

*Lifetime warranty applies during the declared design service life of the boiler and is subject to BOILTE Warranty Terms.

Heavy, crude and waste fuels are subject to fuel-specific warranty terms.

Warranty terms →
[ Details ]

Specs
and documents

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ModelPower, kWMaterialMass, kg
Zephyr 505009G2S900
Zephyr 757509G2S930
Zephyr 10010009G2S950
Zephyr 15015009G2S980
Zephyr 20020009G2S1090
Zephyr 25025009G2S1200
Zephyr 30030009G2S1300
Zephyr 35035009G2S1300
Zephyr 40040009G2S1400
Zephyr 50050009G2S1580
Zephyr 60060009G2S1700
Zephyr 80080009G2S1700
Zephyr 10001,00009G2S1700
Zephyr 5050AISI 304900
Zephyr 7575AISI 304930
Zephyr 100100AISI 304950
Zephyr 150150AISI 304980
Zephyr 200200AISI 3041090
Zephyr 250250AISI 3041200
Zephyr 300300AISI 3041300
Zephyr 350350AISI 3041300
Zephyr 400400AISI 3041400
Zephyr 500500AISI 3041580
Zephyr 600600AISI 3041700
Zephyr 800800AISI 3041700
Zephyr 10001,000AISI 3041700

The price list goes to 1000 kW. Output up to 1500 kW follows the specification and is supplied to order: contact the manager.

[ Documentation ]

Engineering documentation

Documents still in preparation can be requested: the enquiry reaches our engineers with the series and the required document already filled in.

PDFProduct CatalogueOctober 2026 · 21.1 MB
PDF / XLSXTechnical Table
PDFInstallation & Operation Manual
PDF / DWGGA Drawing
PDFWater Quality Requirements
PDFBurner Compatibility
PDF / RequestCertification Package
PDFWarranty ConditionsJune 2026 · 120 KB
[ Application ]

Where it works ZEPHYR

  • 01Warehouses
  • 02Logistics
[ FAQ ]

Frequently asked

What is the advantage of a recuperative heat exchanger over direct heating?

In direct-fired heat generators the combustion products mix with the heated air, which requires a constant supply of fresh air and increases heat losses. The Zephyr recuperative heat exchanger fully separates the streams – the flue gases go up the chimney and only clean heated air enters the room. Efficiency reaches 92% thanks to the recovery of waste flue-gas heat.

What fuels can Zephyr run on?

Zephyr runs on natural gas, LPG, diesel, fuel oil, furnace oil and waste oil. The burner is selected for the specific fuel type at the customer's request.

What warranty is provided?

A lifetime warranty on the recuperative heat exchanger, provided the installation and operating rules are observed.

Can Zephyr be installed outdoors?

Zephyr is designed for indoor installation. For outdoor installation we recommend the Ward or Rook series of outdoor boilers.

How do I request a calculation and find out the price?

Submit a request in the form below. Within 1 business day an engineer will contact you, clarify the parameters and prepare a commercial proposal.

[ Boiler house ]Additional equipment